MEK ISO-Spector X1

The ISO-Spector X1 is Mek’s latest full 3D Automatic Optical Inspection system (AOI), specifically engineered for THT solder joints and pin inspection. Designed for post-wave and selective soldering processes, the X1 delivers unparalleled accuracy and reliability while maintaining the convenience and speed of Mek’s AI-powered programming solutions.

Full 3D Measurement Optimised for THT Solder Joints

With the ISO-Spector X1, volumetric data is captured for every solder joint and pin, enabling precise detection of:

• Soldering defects
• Pin height variations
• Annular ring coverage
• “Blow” holes and other anomalies

The ISO-Spector X1 3D THT AOI ensures every THT joint is inspected with maximum accuracy, reducing false calls and providing results at high throughput.

Large PCB Capacity for Flexible Production

The ISO-Spector X1 supports PCB sizes up to 550mm x 550mm (21.7” x 21.7”), including pallets. Its advanced optical system moves in X, Y, and Z directions to cover the full inspection area, ensuring complete measurement coverage for even the largest assemblies.
A 100mm (3.9”) THT solder-side clearance allows the AOI to inspect all through-hole components without exceptions, providing total confidence in post-wave and selective soldering quality.

Reflection-Free, High-Speed Measurement

The ISO-Spector X1 AOI eliminates unwanted reflections from shiny component surfaces, delivering glare- and colour-optimised measurements. High-speed measurement is achieved using modern processors and storage, allowing parallel imaging, calculation, and data transmission.

Advanced Hardware and Software Integration

• Large Field of View (FoV): 60mm x 60mm (2.4” x 2.4”) captures larger objects while maintaining high-resolution measurements.
• Z-Axis Moving Optical Unit: Automatically focuses and adjusts for PCB warpage or varying component heights.
• Motorised Automatic Conveyor: Automatically adjusts width to the inspection programme, maximising efficiency.
• Windows® 11 Based Software: High-security data protection compliant with modern IT standards.

Seamless AI Programming with Mek EZPro

The ISO-Spector X1 leverages EZPro, Mek’s AI-powered automatic programming software. Inspection recipes are programmer-independent, ensuring consistent results whether configured by a beginner or an expert. The Artificial Intelligence continually learns from process tolerances, good and defective solder joints, and production variations, providing near-zero false calls and optimum defect detection.

Full Integration with Mek Catch System

The ISO-Spector X1 is fully compatible with the Mek Catch System, enabling MES gateways, repair, real-time monitoring, and SPC. With Catch, manufacturers can collect, display, and analyse production data seamlessly, driving continuous process improvement.

The ISO-Spector X1 3D AOI combines precision, adaptability, and intelligence to address the unique challenges of THT solder joints and pin inspection, giving engineers the tools to confidently maintain quality on even the most complex boards.